Low Volume Manufacturing

Low Volume Production Built to De-Risk Scale

Jumping straight from prototype to full production often introduces hidden risks -assembly inefficiencies, tolerance stackups, unclear documentation, and cost surprises. Low volume production bridges the gap between development and scale.

At MDST Design, we use pilot builds to validate real-world manufacturing assumptions, refine processes, and ensure designs are truly production-ready before higher-volume commitments are made.

MATT CAMPOBASSO

(FOUNDER + ENGINEER + DESIGNER)

Matt is a visionary mechanical engineer whose journey in the world of manufacturing has evolved into a remarkable success story. With a strong background in manufacturing, Matt has passionately steered his career towards a more creative and innovative path. Today, he is the proud owner of a cutting-edge design and development firm that specializes in crafting production-ready products that seamlessly blend aesthetics, functionality, and manufacturability. In addition to all things design and engineering related, Matt has a profound fascination with SLA 3D printing technology. He has harnessed this passion to create an impressive internal print farm equipped with large-scale, high-resolution SLA printers. Matt is a testament to the transformative power of dedication, innovation, and an unyielding passion for design and manufacturing.

About MDST Design

Welcome to MDST Design, where innovation meets precision! We are a cutting-edge product development firm and 3D printing company dedicated to bringing your ideas to life in the most creative and efficient ways possible. Not only do we focus on producing eye-catching designs, we cut no corners when it comes to ensuring a product is both functional and manufacturable. With a passion for development and a commitment to excellence, MDST Design is your trusted partner in turning concepts into reality.

(Mission Statement)
At MDST Design our mission is simple: to empower creativity and drive innovation through advanced product development and 3D printing solutions. We believe that everyone should have the opportunity to turn their ideas into tangible products, and we're here to make that happen. Our dedication to quality, precision, and customer satisfaction drives everything we do.

What We Do During Low Volume Production

01Assembly Validation

  • Build products the way they’ll be built in production
  • Identify assembly inefficiencies, tolerance issues, and failure points
  • Validate tooling assumptions and fastener strategies

OUTCOME: Assembly process that actually works

02Process & Cost Validation

  • Confirm labor assumptions and build time
  • Identify cost drivers and operator errors early
  • Refine BOM, assembly flow, and implement fixtures/jigs

OUTCOME: Assembly process that actually works

03Design Refinement Through Real Builds

  • Iterate designs based on hands-on assembly feedback
  • Simplify parts and subassemblies
  • Improve reliability and repeatability

OUTCOME: Stronger, simpler product architecture

04Documentation & Production Prep

  • Finalize drawings, BOMs, and assembly instructions
  • Align documentation with how the product is actually built
  • Prepare packages suppliers can execute without confusion

OUTCOME: Clean handoff into manufacturing

05Supply Chain Establishment & Production Readiness

  • Identify and validate qualified manufacturing suppliers
  • Support first article inspections (FAI) to confirm parts meet specifications
  • Confirm manufacturing lead times, capacity, and readiness

OUTCOME: Validated supply chain

What Sets Us Apart

  • We design the product and build it
  • Pilot builds are used to validate DFM/DFA - not just produce parts
  • Feedback loops between engineering and assembly happen immediately
  • We optimize for scale, not just short-term output
  • Support through sourcing and production transition

Low Volume Production is a Good Fit If You

  • Are preparing for first production
  • Need to validate assembly and cost before scaling
  • Want to refine a product before tooling investment
  • Are transitioning from internal builds to external manufacturing
  • Need early units for testing, demos, or controlled launches

Low volume production at MDST Design is not the end goal - it’s a preparation phase. Once designs, processes, and documentation are validated, we support a smooth transition into high-volume production.

When helpful, we can assist with supplier identification and introductions through our manufacturing network, or work directly with your existing suppliers to ensure a clean handoff.

Our low volume builds have helped teams reduce risk, simplify assembly, and enter production with confidence.

What Sets Us Apart

  • We design the product and build it
  • Pilot builds are used to validate DFM/DFA - not just produce parts
  • Feedback loops between engineering and assembly happen immediately
  • We optimize for scale, not just short-term output
  • Support through sourcing and production transition

Low Volume Production is a Good Fit If You

  • Are preparing for first production
  • Need to validate assembly and cost before scaling
  • Want to refine a product before tooling investment
  • Are transitioning from internal builds to external manufacturing
  • Need early units for testing, demos, or controlled launches